Showing posts with label usman javaid. Show all posts
Showing posts with label usman javaid. Show all posts

Conclusion

Posted by | Posted in , , | Posted on 13:07

After compiling all the research work and calculations done by us in this blog, I can conclude that our crane emerges as one of the most unique, effective and high performance cranes and fulfills all the requirements as specified in the tender proposal.

Some main features include:

· Unique and Simple design

· Ease of use

· Manual and Electrical Winch for easy usage

· Competitive price than other groups

· Discount available on big orders as mentioned by finance manager

· Easily assembles/disassembles in a Land Rover

· Extremely Light weight material used i.e. Aluminum 7075

At the end, I would like to conclude that this group work was very interesting for me because I had a chance to work as a team with my fellow class mates and all of us were very devoted to this work. All of us regularly attended meetings although we had too much work load but still we tried our best. Although, one member of the group did not turned up but still we divided the work load equally and discussed the mistakes and then made improvements in our crane.

As the last words, I say that you won’t be disappointed if u buy the cranes for us and we will try our best to serve you and the victims of the disaster relief areas.

The Presentation Day

Posted by | Posted in , , | Posted on 07:51

Based on the presentations we heard and in comparison to our presentation, I can say that our presentation as well as our crane lacked some features that other groups had in them. The main thing was the stress analysis which our group lacked due to unprofessional behavior of our stress analyst. In simple words, he did not turn up in any meeting. So we had to do it in short time.

On the positive end, our presentation was quite well and our crane design and features were quite unique as compared to other groups. So overall, the presentation day was quite good but we could have done better.

Material Comparison

Posted by | Posted in , , | Posted on 11:37

As told in the previous post, the material chosen is Aluminum 7075 due to various properties discussed before but now I will show a brief comparison of it with Steel and other form of aluminum.

Aluminum 7075

Steel

Specific Density 2.81g/cc

Specific Density 7.80g/cc

Price 0.93US$/lb

Price 0.59US$/lb

Ultimate Tensile Stress 275MPa

Ultimate Tensile Stress 558MPa

Young’s Modulus 72GPa

Young’s Modulus 190GPa

As seen from the table, the Young`s Modulus of Steel is very high than Aluminum 7075. But apart from this, it is very much lighter than Steel and due to this, it is suitable to be used in emergency situations.

Aluminum 7075

Aluminum 6061

Specific Density 2.81g/cc

Specific Density 2.75g/cc

Price 0.93US$/lb

Price 0.88US$/lb

Yield Strength 146MPa

Yield Strength 62 MPa

Young’s Modulus 72GPa

Young’s Modulus 65GPa

As seen from the table, the Specific Density of Aluminum 6061 and price is less than Aluminum 7075 but the Yield Strength is very much lower of Aluminum 6061 so one cannot use it for the crane design.

Therefore, due to convenient price, high tensile stress and less density we decided to use Aluminum 7075-T6 as our final material.

Maximum Deflection

Posted by | Posted in , , | Posted on 16:07


I have calculated the beam deflection of our beam.

Maximum Tensile Stress/Shear Force

Posted by | Posted in , , | Posted on 15:22



I have used Mohr`s circle to calculate Maximum Tensile Stress/Shear Force that the crane can go to.

Please keep in mind that this was to be done by Xavier(Stress Analysist) but I and victor had to contribute at the last moment.

Possible Winch Idea

Posted by | Posted in , , | Posted on 15:00

Now as the final design is made, we have to decide what sort of electrical winch we will be using. So above is the picture of my idea for an electric winch.

Following are the properties of this electrical winch which are perfect for our crane

· Capable of lifting 1361 kg

· 12v DC supply

· Weight 7.8kg

· 15.2m wire rope / 4.8mm diameter.

· Dimensions (WDH) 323x111x114mm.

· Mechanical safety brake

· Roller fairlead

· Circuit breaker protected

· colour coded & numbered wiring for easier installation

Final Material For Crane and Properties

Posted by | Posted in , , | Posted on 12:46

The material chosen for our crane is Aluminum 7075-T6. Although, we searched for many different materials but after group meetings and extensive researches we chose Aluminum 7075 as the final material.

Following are its properties in more detail than in my previous post:

Density

2.81 g/cc

Ultimate Tensile Strength

275MPa

Yield Strength

145MPa

Young’s Modulus

72GPa

Elongation at break

11%,

Poisson Ratio

0.33

Melting Point

600Ċ

Characteristics of Aluminum 7075

· Alloy made mainly from Zinc. Other includes chromium, copper, magnesium e.t.c.

· Light Weight and Smooth surface with dull finish

· High Strength to Weight Ratio, Corrosion Resistant

· Used For High Strength Applications

· Good Ductility

· Used in Aircraft fittings, gears and shafts, fuse parts, meter shafts and gears, missile parts, regulating valve parts, worm gears, keys,, aircraft, aerospace and defense applications

· Also used in bike frames, all terrain vehicle (ATV) e.t.c.

So this is why we chose this as our material for the crane and the next post will contain the stress analysis of the crane.

Please note that we will not be using aluminium 7075 in the screws and bolts used because it is alot expensive to use this alloy in nuts and bolts so to make the crane cheaper, we will be using steel to make nuts,screws and bolts. Although, these can be prone to corrosion but regular inspection can reduce these problem to a great extent.

Research on Materials

Posted by | Posted in , , | Posted on 15:47

Material

Young’s Modulus(E)

Ultimate Tensile Strength

Yield Stress

Density(ρ)

Cost

Units

GPa

(x10^6)Pa

(x10^6)Pa

(US$/lb)

Steel

200

550

448

7.80 Kg/m3

0.59

Crucible Steel

207

862

860

7.83g/cc

Stainless Steel

193

558

290

8000kg/cu.m

Mild Steel

200

210

300

7.85g/cm3

Aluminum

70

50-150

60-160

2.70g/cm3

Aluminum Alloy 7075

78

275

146

2.81g/cm3

0.93

These are one of the best materials we can use in the manufacture of our crane. But in my opinion, crane will be build by some form of steel or aluminum alloy which is quite expensive. Aluminum 7075 is also a good option and can be used to reduce weight of the crane.

I will be posting prices of each material soon and make any changes necessary.

Final Design Chosen

Posted by | Posted in , | Posted on 15:38

This is the final design of the crane which we finalized in the group meeting this week.

Some key points are as follows:

  • The crane is very light weight and has a very compact design.
  • There is no need for a counterweight in the design.
  • Spider legs ensure that the crane is stable and does not topple.
  • The boom can move freely and can lift the load using an electric winch.

Please give me any suggestions for this design if you want.

My Final Proposal For Crane

Posted by | Posted in , | Posted on 15:00



This is my engine hoist crane idea and i have attached a picture of it. I will upload more information on it soon.

Individual Idea/ Factors to be considered

Posted by | Posted in , | Posted on 17:50



Cranes have a long history since the 6th Century B.C and were first invented by Ancient Greeks which were powered by man or animals but as men prospered , new types of cranes were invented which include huge tower cranes and small-light weight portable cranes. But we will be working on a portable crane in a group to present our best proposal to the companies.

A portable crane is a lifting machine that can be used both to lift and lower materials and to move them from one place to another sometimes while carrying a load. Nowadays, there are small portable cranes that are being utilized worldwide by a wide variety of companies in many industries like FAA, Military Contractors, Energy Industry, 3M, aircraft manufacturers, and many more. But these are most effective in disaster areas like Chile,Haiti(2010) and in Pakistan(2005).

Above are the different cranes I researched upon before selecting the final design.

Following are the Design Factors to be considered for our final design.

1) Weight/Size

· Be able to fit at back of standard 4x4 vehicles or via small helicopters

· Light weight

· Easily disassembled/assembled

2) Cost

· What materials to be used

· Price must be lower than competitors

· Availability of materials

3) Features

· Transport the load not less than 4m from the point of lift.

· Be able to be disassembled and carried manually over 100m of rough ground.

· Adjustable Legs for more effectiveness

· Compact design for lower spaces

· Powered by electric winch orhand-cranked

4) Load Management

· Able to lift at least 1000kg

· Lifting at different angles

· Ability to lift extra weight without breaking

By

Usman Javaid(Material Specialist)

Project members roles

Posted by | Posted in , | Posted on 12:40

  • Project Manager - Victor Ikhine
  • Finance Officer - Shazad Hussain
  • Materials Specialist - Usman Javaid
  • Chief Designer - Luke Hildred
  • Stress Analyst - Xavier Johnston