Research on Materials
Posted by Usman Javaid | Posted in material specialist , materials research , usman javaid | Posted on 15:47
Material | Young’s Modulus(E) | Ultimate Tensile Strength | Yield Stress | Density(ρ) | Cost | ||
Units | GPa | (x10^6)Pa | (x10^6)Pa | (US$/lb) | |||
Steel | 200 | 550 | 448 | 7.80 Kg/m3 | 0.59 | ||
Crucible Steel | 207 | 862 | 860 | 7.83g/cc | |||
Stainless Steel | 193 | 558 | 290 | 8000kg/cu.m | |||
Mild Steel | 200 | 210 | 300 | 7.85g/cm3 | |||
Aluminum | 70 | 50-150 | 60-160 | 2.70g/cm3 | |||
Aluminum Alloy 7075 | 78 | 275 | 146 | 2.81g/cm3 | 0.93 | ||
These are one of the best materials we can use in the manufacture of our crane. But in my opinion, crane will be build by some form of steel or aluminum alloy which is quite expensive. Aluminum 7075 is also a good option and can be used to reduce weight of the crane.
I will be posting prices of each material soon and make any changes necessary.
Material Selction Process
Posted by Shazad Hussain | Posted in finance officer , shazad hussain | Posted on 14:02
Material | Density
| Young's Modulus
| Ultimate Strength
| Yield Strength
|
Steel (ASTM-A36) | 7860 | 200 | 400 | 250 |
Aluminium | 2710 | 70 | 110 | 95 |
A36 Steel is produced in a wide variety of forms, such as plate, structural shapes, pipe, bar and sheet. This material can also be welded very cheaply and easily, and it can also be bolted and riveted which meet all the requirements for our product so far. Although Aluminium has lower Young’s Modulus/ U.T.S/Yield strength, if implemented in the project it would make the crane light and easy to transport. The next stage is to look into other factors such as the costing, the manufacturability (can it be easily shaped/welded into the desired form etc.) and also if it is physically capable of carrying a 1000kg load.
Final Design Chosen
Posted by Usman Javaid | Posted in final design , usman javaid | Posted on 15:38
This is the final design of the crane which we finalized in the group meeting this week.
Some key points are as follows:
- The crane is very light weight and has a very compact design.
- There is no need for a counterweight in the design.
- Spider legs ensure that the crane is stable and does not topple.
- The boom can move freely and can lift the load using an electric winch.
Please give me any suggestions for this design if you want.
Posted by Luke Hildred | Posted in background research/idea , cheif designer , Luke Hildred | Posted on 16:26
My Final Proposal For Crane
Posted by Usman Javaid | Posted in Final Idea , usman javaid | Posted on 15:00
My Sketch
Posted by Shazad Hussain | Posted in finance officer , shazad hussain | Posted on 14:21
This is my idea, it is not a very good sketch but i will explain its workings in the next meeting....
Posted by Luke Hildred | Posted in background research/idea , cheif designer , Luke Hildred | Posted on 13:44
As promised by my last post, here are the designs of the base that I think will cope with the rough terrine.
Posted by Luke Hildred | Posted in background research/idea , cheif designer , Luke Hildred | Posted on 11:48
I've just done a bit of research on the type of terrain that the crane will be working in and looking at the base's of the other ideas, they may not be suitable. I have done a few ideas that I will scan and upload in my next post.
As the previous crane ideas i posted were quite expensive and being the 'finance officer', i have come across a much cheaper alternative. this is basically used as a engine hoist/portable crane.
the benifts of this design are:
- weighs only 103kg - can be carried in a toyota Landcruiser which has a maximum payload of ~680 Kg.
- 4 Positions 500kg , 1000kg , 1500kg , 2000kg .
- 8 Ton Heavy Duty Ram Giving 2 Ton Lifting Capacity.
- 1/2 Ton Lift At Full Extension.
- Heavy Duty Steel Construction.
- Adjustable Jib Up To 1600mm Long.
- Folds Up For Storage And Easy To Erect.
- Six Heavy Duty Wheels For Easy Mobility.
- Includes chain and hook.
- Size When Open Approx Width: 630mm Length: 2335mm Height: 1560mm
let me look into this further and i will keep you posted....
Posted by Group E | Posted in victor ikhine | Posted on 16:15
Project schedule - Gannt Chart
Posted by Group E | Posted in cheif designer , gannt chart , hildred , luke , planning , roles , start | Posted on 12:56
(Better quality Gannt Chart emailed to everyone, this one just for illustrational purposes.)
Luke Hildred - Chief Designer
Individual Idea/ Factors to be considered
Posted by Group E | Posted in background research/idea , usman javaid | Posted on 17:50
Cranes have a long history since the 6th Century B.C and were first invented by Ancient Greeks which were powered by man or animals but as men prospered , new types of cranes were invented which include huge tower cranes and small-light weight portable cranes. But we will be working on a portable crane in a group to present our best proposal to the companies.
A portable crane is a lifting machine that can be used both to lift and lower materials and to move them from one place to another sometimes while carrying a load. Nowadays, there are small portable cranes that are being utilized worldwide by a wide variety of companies in many industries like FAA, Military Contractors, Energy Industry, 3M, aircraft manufacturers, and many more. But these are most effective in disaster areas like Chile,Haiti(2010) and in Pakistan(2005).
Above are the different cranes I researched upon before selecting the final design.
Following are the Design Factors to be considered for our final design.
1) Weight/Size
· Be able to fit at back of standard 4x4 vehicles or via small helicopters
· Light weight
· Easily disassembled/assembled
2) Cost
· What materials to be used
· Price must be lower than competitors
· Availability of materials
3) Features
· Transport the load not less than 4m from the point of lift.
· Be able to be disassembled and carried manually over 100m of rough ground.
· Adjustable Legs for more effectiveness
· Compact design for lower spaces
· Powered by electric winch orhand-cranked
4) Load Management
· Able to lift at least 1000kg
· Lifting at different angles
· Ability to lift extra weight without breaking
By
Usman Javaid(Material Specialist)
Market research
Posted by Group E | Posted in costs , design , finance officer , hussain , shazad | Posted on 13:10
- Manufactured from hollow steel section meaning good weight to strength ratio.
- Heavy duty polyurethane tired nylon front wheels and rear castor wheels.
- swivel hook and hook saftey latch
- Hand operated control valve
- Cost ~£1000 + VAT delivered
- could do simillar design but this one is only rated a 500 lbs.
- The electric winch is made by Dayton Model 5W47AA 115v 6amp power supply required
just a couple of design types we could look into the future!
Finance Officer - Shazad Hussain
Project members roles
Posted by Group E | Posted in material specialist , usman javaid | Posted on 12:40
- Project Manager - Victor Ikhine
- Finance Officer - Shazad Hussain
- Materials Specialist - Usman Javaid
- Chief Designer - Luke Hildred
- Stress Analyst - Xavier Johnston
ME2045
Group Project
Invitation to Tender
Emergency Crane
We would like to invite interested parties to tender for the design of a small portable crane for use in disaster relief.
Following earthquakes, such as those seen recently in Haiti & Chile there are often large numbers of people trapped under building rubble. While loose material can be moved by the rescuers by hand, heavier beams can be difficult to move.
In some cases earthmoving and construction vehicles can be used, however these can be in short supply, can be difficult to transport to the disaster area and even when there can have problems getting access to the actual rescue site.
We are therefore seeking tenders for a small portable crane capable of lifting loads of up to 1000kg. It is anticipated that this crane is powered by either a hand-cranked or powered winch.
It is anticipated that these cranes should be able to be disassembled and carried manually to a site by a team of rescuers, who can then reassemble the crane before beginning operations.
It is intended that the cranes will be bought by NGOs to be deployable to disaster areas in the back of standard 4x4 vehicles or via small helicopters. It is also anticipated that a successful design will be purchased by governments in areas prone to disasters of this type and distributed to local civil defence centres.
INVITATION TO TENDER
Emerging Engineering invites tenders for a small portable crane for use following natural disasters including flood and earthquake. It is anticipated that the successful bidder will be awarded a contract for 100 cranes. Follow on opportunities may also exist in licensing kits to third parties, primarily governmental bodies on a commercial basis.
Specification
The crane should :
Be able to lift loads of not less than 1000kg.
Transport the load not less than 4m from the point of lift.
Be able to be disassembled and carried manually over 100m of rough ground.
Be able to be carried by a standard Land Rover size 4x4.
Criteria for award of contract
- Proven effectiveness of design
- Professionalism of bid team
- Value for money of bid
Tender Proposal
This must be done in Blog form using Blogger or similar.
It must contain the following :
- An introduction by the project manager offering an outline of contractor organisation
- A section by the design analyst outlining the overall design of the crane components. Details drawings of each component must be supplied.
- A section detailing how the can be created using the kit of parts, which also demonstrates their fitness for purpose. Mainly led by stress and materials specialists.
- A report by the finance manager providing a breakdown of the cost of each kit.
- A conclusion by the project manager outlining the strengths of the contractor
In addition blog entries are expected to be on a continual basis to show project progress, Specific sub-deadlines may be set.
Blog entries should be tagged with the name(s) of the author(s), plus “strength”, “stiffness”, “design”, “costs”, “practicality” etc.
Bid Schedule
10.3.09 : Notice of interest to be lodged.
This must include details of the following contacts :
· Project Manager
· Finance Officer
· Chief Designer
· Stress Analyst
· Materials Specialist
NB : These roles are primarily for reporting purposes. Ie. It would be expected that all team members play a role in ensuring stress in the crane remains below appropriate limits.
It must also include details of the company blog site where all project data must be presented.
23.4.09 : Tender proposal closed.
26.4.09 : Tender presentation submitted
28.4.09 : Tendering presentation (10mins, MS Powerpoint)